What are the differences between a PVC mat, a foam mat, and a rubber insulating mat?

 

Can a PVC mat or foam mat ensure your electrical safety like a rubber insulating mat?

Would they be able to sustain high voltages like a rubber safety mat?

A PVC mat, foam mat, and a rubber insulating mat are different kinds of flooring. Though they are used as flooring, they are made for different applications. 

A rubber safety mat is a protective equipment that ensures electrical safety in high-voltage application areas. On the other hand, a foam mat is installed in fitness and play areas to enhance comfort. Whereas, a PVC mat is used as an entrance mat, decorative mats, or floor protection.

Let's delve into a detailed comparison between a PVC mat, a foam mat, and a rubber insulating mat-

1. PVC Mat

1. Composition:

The base material of a PVC mat is Polyvinyl Chloride. Manufacturers add different plasticizers, stabilizers, and pigments with this synthetic plastic polymer.

2. Properties:

i) Wear and tear-resistant:

PVC has a tightly packed polymer chain. As a result, the material is dense. Hence, it has high wear and tear resistance. It does not easily get surface damage due to abrasion.

ii) Waterproof: 

PVC material is non-polar in nature. Thus, it does not bond with water molecules. It is non-porous in nature and prevents water penetration

iii) Electrical insulation: 

It cannot be used as safety equipment. In industries, workers deal with high voltages of up to 36 kV. However, a PVC mat will break down in such extreme voltages.

3. Durability: 

A PVC mat is known for its high durability. Thus, it is used in different industrial applications for its long service life.

4. Cost:

A PVC mat has a moderate price range. It has higher prices than a foam mat. Whereas, it is more affordable than a rubber insulating mat.

2. Foam Mat: 

1) Composition: 

A foam mat's base material is EVA (Ethylene Vinyl Acetate), polyurethane foam, or polyethylene foam. Besides, manufacturers use blowing agents to create the cellular foam structure. 

2) Properties:

i) Lightweight

The cell structure of a foam mat usually has tiny open or closed cells with gas. Thus, the material density is very low. It is portable and easy to carry.

ii) Enhances cushioning

The base material of a foam mat makes it highly elastic and flexible. It can gain back its original shape after removing it from compression. Thus, it provides extra cushioning.

iii) Electrical insulation

It has low dielectric strength. As a result, it cannot withstand high voltages like an insulating mat electrical.

3) Durability:

It has lower durability than a rubber insulating mat and PVC mat. It tends to wear and tear under heavy loads. However, proper maintenance can extend its life span.

4) Cost:

Foam mats are affordable. Nevertheless, their prices depend on the quality and formulation.

3) Rubber Insulating Mat: 

1) Composition

The primary base material for a rubber insulating mat is rubber. In addition, manufacturers add fillers, additives, and various other agents to ensure its insulation properties.

2) Properties

i) Industrial safety compliance:

An insulating mat electrical complies with the industrial safety standards. It adheres to the IEC 61111:2009, IS 15652:2006, and ASTM D-178 standards. 

ii) Electrical insulation:

 

An electrical safety mat has high electrical resistance. As a result, acts as a barrier between the voltage source and the ground during an electrical accident.

 

iii) Dielectric strength: 

A rubber insulating mat has high dielectric strength. Hence, it can withstand extreme voltages without breaking down. 

iv) Anti-skid properties: 

An electrical safety mat may have a ribbed or dotted surface design. However, this increases the friction of the mat to the ground. This prevents the slipping and falling of individuals.

v) Flame retardant:

An insulating mat electrical has flame retardant properties. As a result, it can resist the spread of fire. Owing to its fire-retardant property, it can lower the intensity of fire outbreaks.

3) Durability

A rubber insulating mat is highly durable. It has good physical and resistance properties. Hence, it has a long service life.

4) Cost

An insulating mat electrical may have higher upfront costs. However, it is cost-effective in the long run. It does not require frequent repairs or replacements.

Here's a comparison table for a quick read! 

Parameters	PVC mat	Foam mat	Rubber
Composition	Polyvinyl Chloride	EVA, polyurethane, and polyethylene foam	Rubber (natural/synthetic)
Durability	High	Less to moderate	High
Electrical insulation	Low	Low	High
Upfront cost	Moderate	Affordable	High

To sum up,

You should study the properties and applications of each of the mats in detail before purchasing. You should get a rubber insulating mat to ensure electrical safety. PVC and foam mats will degrade and damage in high voltages. 

FAQ

How to store an electrical rubber mat?

Before storing, you should clean your mat. Make sure to roll your electrical rubber mat to avoid creases. In addition, store it in a cool place as excessive heat can damage the mat. Ensure to store your mat in a dry place as moisture can degrade the mat. Avoid placing heavy objects on top and use a breathable cover to avoid dust and dirt.

What are the factors that determine the insulation rubber mat price list?

Quality and quantity are the primary factors that determine the price of an insulating mat. Higher-quality rubber mats for electrical safety usually have higher costs. Besides, the cost also depends on the order quantity, whether it is bulk or retail. Other factors like sipping and delivery charges add up to the overall costs.

Where can you install insulating mats?

Insulating mats are used across different industries, starting from the power industry to the automotive industry. You can install them in high-voltage areas like the generator, transformer, and lift rooms. Besides, you can place them near HT/LT panels, switchboards, and others.