Gravel, crushed stones, and slags can cause cuts and fraying of a rubber mining belt. As a result, it wears out more quickly. Any idea how expensive these repairs and replacements can be? Not only does this increase your maintenance costs, but it also lags your entire operations.
Do not worry, abrasion-resistant mining conveyor belts have got you covered!
Abrasion-Resistant Rubber Mining Belt: A Mining Essential
Before going further into the topic, let us understand the concept of a "rubber mining belt".
A rubber mining belt helps transport materials from one place to another. Instead of relying on manual efforts for material handling, it automates the process. However, let us check why it is a must-have in the mining sector-
1) Abrasion resistance:
What abrasive materials does a rubber mining belt need to convey?
- Ores
- Coal
- Crushed stones
- Copper
- Blast furnace
- Ignite
- Limestone
The repeated transportation of these abrasive materials will cause cuts and tears on the surfaces. As a result, the mining belt conveyor will break down with time. An abrasion-resistant mining conveyor belt prevents premature belt failure due to abrasion. However, different grades and formulations of mining conveyor belts are suitable for different abrasive materials.
2) Heavy load-bearing capacity:
An abrasion-resistant mining belt conveyor has a tensile strength ranging from 14 MPa to 25 MPa, approximately. Thus, they can endure physical stress to a great extent. An abrasion-resistant rubber mining belt does not easily break down while transporting bulk materials.
Besides, its minimum elongation at break ranges from 350% to 450%, approximately. An abrasion-resistant rubber mining belt will not break down with pulling and stretching.
3) No premature breakdown:
An abrasion-resistant rubber mining belt is wear and tear-resistant. As a result, no matter how abrasion-resistant the materials are, they will not break down easily. Rock phosphate, sharp big lumps of iron ore, and others do not have any effect on the mining belt conveyor.
Owing to its remarkable durability, an abrasion-resistant rubber mining belt has high longevity. It does not have a premature breakdown while dealing with sharp and abrasive materials.
4) Budget friendly in the long run:
A mining belt conveyor may have higher upfront prices. Nevertheless, they turn out to be cost-effective in the long run. As it does not damage or freak frequently, it does not require regular maintenance. A mining conveyor belt minimizes the maintenance costs.
On the other hand, manual material handling can cause different accidents. These accidents can severely injure the workers. Using a mining belt conveyor will save you from the additional medical expenses due to these accidents.
5) Unmatched efficiency:
Earlier, laborers transported materials from one place to another. As a result, it was time-consuming and tiresome. However, if they failed to balance the heavy loads, they would fall on them. They got severe injuries. Besides, the operations of the mining sector slowed down.
The abrasion-resistant rubber mining belt automates material handling. As a result, there are no unnecessary accidents and downtime in the mining sector. The abrasion-resistant conveyor belt in mining industry enhances its productivity and makes the processes less time-consuming.
To sum up,
The mining sector transports different abrasive materials. As a result, abrasion-resistant belt mining helps the seamless transportation of such materials. It is highly durable and tough. Hence, it offers a long service life in this industry. It may have higher upfront costs, but it is cost-effective in the long run. Abrasion-resistant
mining conveyor belts increase the productivity of the industry.
FAQ
What are the other types of conveyor belts used in mining?
The mining sector uses different types of conveyor belts for different applications. Besides abrasion-resistant conveyor belts, they primarily use these two types:
Heat-resistant conveyor belts: They help transport materials like soda ash, coke, and others.
Fire-resistant conveyor belts: They help transport inflammable materials in the mining sector.
In addition, they use different types of conveyor belts for handling light, medium, and heavy-weight materials.
What are the necessary features of a conveyor belt in underground mining?
Conveyor belts in underground mining handle mined materials from underground mines to different locations. Thus, they should have the following features:
Robust and durable
Abrasion and impact resistance
Fire resistance
Heat resistance
High-load capacity
Hence, before purchasing, make sure that your conveyor belts have these features for efficient performance in underground mining.
How do you find reliable mining conveyor belt manufacturers?
A reliable mining conveyor belt manufacturer will have a reputed and positive online presence. They will have positive reviews and feedback. In addition, they will offer quality-assured conveyor belts. Their conveyor belts come with test and warranty certificates. Besides, they have a transparent pricing structure and high-end customer service.
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