How can you tell the difference between a High-Quality Rubber Conveyor Belt and a Low-Grade Product?
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You must have seen a lot of TV commercials showing the differences between a branded product and an inexpensive one. In this blog, we will be narrowing down the same. But this time, the product is a rubber conveyor belt! Now the question is: Why do we need to know that?
Do you know what risks a low-grade rubber conveyor belt can bring? Conveyor belts transport industrial materials starting from raw to packaged goods. A low-grade belt can break down at any point in time, leading to wastage of raw materials, damage of packaged goods, safety hazards, and overall operational downtime.
Hence, in this blog, we will talk about some factors that will help you differentiate between these two types. Here's what we are going to cover:
➤ High-Quality Rubber Conveyor Belt vs. Low-Grade Rubber Conveyor Belt
- Source
- Material Composition
- Surface Finishing
- Product Labels and Compliance
- Test Certification
- Performance
- Maintenance
➤ Conclusion
High-Quality Rubber Conveyor Belt vs. Low-Grade Rubber Conveyor Belt
1) Source
i) High-Quality Rubber Conveyor Belt:
Industries choose a reputed rubber belt company for sourcing conveyor belts. They have positive reviews of the conveyor belt quality in social media, e-commerce, and other platforms.
ii) Low-Grade Rubber Conveyor Belt:
Unbranded or lesser-known companies usually compromise on quality. They may offer a very cheap and affordable price for your rubber conveyor belting. Thus, your source has a major role in determining the quality of your rubber belts.
2) Material Composition
i) High-Quality Rubber Belt Conveyor:
High-quality conveyor rubber belts are made of superior rubber compounds. Besides, they offer different types of conveyor belts including heat-resistant, oil-resistant, abrasion-resistant, and others for various industries. They follow best practices during manufacturing.
ii) Low-Grade Rubber Belt Conveyor:
Low-grade conveyor rubber belts are made of low-quality rubber compounds. In addition, there are cheap fillers and additives reinforced in the belts.
3) Surface Finishing
i) High-Quality Rubber Conveyor Belt:
It has a smooth and even finish. Why so? This is because reputed manufacturers have a dedicated team to look after finishing. They ensure proper cutting and finishing of the rubber conveyor belt.
ii) Low-Grade Rubber Conveyor Belt:
Its finishing is uneven and rough. In addition, the dimensions can also be affected due to poor cutting and finishing procedures. Thus, the dimensions may not match the requirements of the customer.
4) Product Labels and Compliance
i) High-Quality Rubber Belt Conveyor:
This rubber conveyor belting has clear and distinct labels. The labels include the name of the manufacturer, model or serial number, load capacity, specifications, and others.
Besides, they also include safety warnings, certification marks, and other ratings. Quality-assured rubber belt conveyor complies with industrial standards for quality, safety, and performance.
ii) Low-Grade Rubber Belt Conveyor:
A low-quality material handling conveyor belt does not have proper labeling. It does not have the name of the company, rating, and other specifications. However, its specifications and performance do not meet the industrial standards. Thus, it has no industrial compliance certificates.
5. Test Certifications
i) High-Quality Rubber Conveyor Belt:
These conveyor belts are thoroughly tested. Manufacturers conduct tests to check the tensile strength, hardness, and all their specifications. This ensures that they meet the quality standards and compliance. They come with third-party test certifications. Thus, these conveyor belts come with test certificates and a warranty.
ii) Low-Grade Rubber Conveyor Belt:
These conveyor belts do not go through strict quality control. As a result, they do not come with test certificates. Whenever you are curious about the quality of a conveyor belt, check if your manufacturers hand out the test certificates and warranty to you.
6. Performance
i) High-Quality Rubber Belt Conveyor:
Reputed suppliers provide multiple-ply belts (3 ply rubber conveyor belt) for demanding applications. Besides, they offer a wide range of conveyor belts starting from a skirting rubber conveyor belt to a mining conveyor belt.
Different industries have different environments. As a result, these types deliver high-end performance irrespective of the environmental effects. They seamlessly carry heavy loads in demanding industries for a long time without breaking down.
ii) Low-Grade Rubber Belt Conveyor:
Low-grade conveyor belts do not have multiple plies or varieties. These belts may sustain in demanding environments for a short period. However, they will not be able to sustain in the long run due to their low-quality composition. As a result, they may have a premature breakdown while carrying heavy, heated, or abrasive materials.
7. Maintenance
i) High-Quality Rubber Conveyor Belt:
A high-quality rubber conveyor belting has superior tensile strength, elongation at break, and mechanical strength. Besides, depending on their grade and formulation, they have great resistance properties. It does not tear, wear out, or break down easily. Hence, it does not require frequent repairs and replacements. Other than routine check-ups, it does not require high maintenance costs.
ii) Low-Grade Rubber Conveyor Belt:
Low-quality conveyor rubber belts break down with exposure to heat, oil, abrasion, and others. They do not offer a long service life. They will eventually show signs of damage like wear and tear on the surface. As a result, you will have to repair or replace them completely.
This involves a high amount of maintenance costs. You may get these conveyor belts for a considerably affordable price. However, in the long term, you have to spend a lot more.
Conclusion
Though the upfront costs of high-quality conveyor belts are more, it is best to choose them for your industrial applications. Their superior specifications justify their costs. Owing to their high durability and longevity, they require minimum maintenance. As a result, they are cost-effective in the long run.
On the other hand, low-grade rubber conveyor belts may be cheaper, but it is not a wise decision to get them. If your regular industrial applications include extreme conditions, they may break down easily. Besides, they can incur huge losses of resources and manpower, and lag the overall processes of your industries.
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