A Guide to Pattern, Hardness, and Adhesion of the Pulley Lagging Rubber Sheets

 Pulley Lagging Rubber Sheet

Conveyor systems have the overall responsibility of increasing the productivity of the industry by making the material handling process easy. For smooth and efficient material handling, they require good-quality pulley lagging rubber sheets.

These pulley lagging rubber sheets not only improve the friction between the belt and the pulley but also minimize belt slippage. In this blog, we are going to discuss more about their pattern, hardness, and adhesion!

More About Pulley Lagging Rubber Sheets: Pattern, Hardness, and Adhesion

Pattern

  • The pattern of the pulley lagging rubber sheeting directly influences the kind of friction it provides. They are available in different surface textures to serve different conditions.
  • Plain and smooth pattern of pulley lagging rubber sheets are for non drive pulleys. This pattern is common in applications where tension is low.
  • The diamond pattern pulley lagging sheet has grooves all over it. It increases traction to a great extent. On the other hand, the diamond rubber lagging is ideal for drive pulleys.
  • Another pattern of pulley lagging rubber sheets is the herringbone pattern. It has angled grooves looking like "V". This pulley lagging rubber sheeting provides channels to drain water and dirt. These are mostly used in muddy environments.
  • There are other patterns, such as ceramic lagging for high-tension systems and custom CNC grooves for pulley lagging rubber sheets.

Hardness

The hardness value of pulley lagging rubber sheets is 60 ± 5° Shore A, approximately. However, you should make sure to choose the hardness as per your pulley lagging rubber sheets applications.

Lower hardness is suitable for light-duty applications that demand more flexibility. It also provides a better grip. Whereas, for general purpose pulley lagging rubber sheets applications, moderate hardness of pulley lagging rubber sheeting is suitable. It ensures adequate grip and flexibility. On the other hand, a higher value of the hardness of pulley lagging rubber sheets is ideal for heavy-duty applications. They are more durable and  offer a longer service life.

Adhesion

For better performance, it is important for the pulley lagging rubber sheets and the pulley to stay bonded.

  • In cold bonding adhesion, the pulley lagging rubber sheets are bonded at room temperature. It does not require much time or cost. This is the reason why it is suitable for on-site applications. It is convenient for quick installation and repair.
  • Another method is the hot vulcanized method, in which the pulley lagging rubber sheeting is directly cured into the pulley. This is conducted under pressure and heat. It offers the most strong and durable bonding. However, it can be time-consuming.
  • Sometimes, pulley lagging rubber sheeting can also come with pre-applied bonding sheath. This is called C-N bonding, and it is convenient and reliable as well.

To conclude,

Pulley rubber lagging types & differences are very much dependent on their individual specifications. Thus, their patterns, hardness, and adhesion types make each of them different. Make sure to choose pulley lagging sheets as per your applications. In addition, you should also choose an adhesion type that is suitable for you as per your time and convenience.


Here are some FAQs for you!

How can I identify good pulley lagging rubber sheet suppliers?

Ans: Good rubber lagging for conveyor pulley suppliers provides quality-assured sheets. They are tested and certified. In addition, they have a positive reputation in the market. They have good reviews and ratings on social media and e-commerce platforms. Besides, they provide the pulley lagging sheets at competitive prices.  

What determines the pulley lagging rubber sheet cost?

Ans: The pulley lagging rubber sheet price depends on the source you are purchasing them from. Reputed manufacturers usually quote higher prices. However, the quality of the pulley lagging sheets is the main factor that determines their prices. For bulk orders, the overall price is lower compared to a retail purchase.

How to maintain a rubber conveyor pulley lagging sheet?

Ans: You should make sure to regularly inspect your lagging sheet. Clean it regularly with specialized cleaning agents. Besides, make sure to conduct periodic tests to check the condition and performance of them. You should immediately repair or replace the sheets if you find any signs of damage.


Comments

Post a Comment

Popular posts from this blog

Which is the better roofing material: EPDM rubber sheets or PIR Boards?

Image
  We all always look for budget-friendly alternatives. Choosing a roofing material is a tough process. Should you choose EPDM rubber ? Or anything else? You have to see if it ticks on the check boxes starting from weather resistance to costs.  Which material would you get without overspending?  Will they be durable enough?  What if you have to bear additional costs for installation and maintenance? In this blog, we will draw a comparison between EPDM rubber sheets and PIR boards as roofing materials. Before that, let us know more about them: EPDM Rubber Sheets An EPDM rubber roll is made of ethylene, propylene, and diene monomers. They have excellent weather-resistant properties. Besides, they have extensive industrial applications starting from seals to linings. They are available in different thicknesses and sizes.  PIR Boards Polyisocyanurate is a thermoset plastic. As a result, they have great thermal performance. The foil on the PIR boards enhances their in...
Read more

How is Natural Rubber Boosting the Economic Growth of Southeast Asia?

Image
  Hevea brasiliensis or natural rubber tree's native place is the Amazon region. More specifically, it is native to Brazil, Ecuador, Colombia, Venezuela, Bolivia, and Peru. If that is the case, then how did it come to Southeast Asia?   Henry Wickham was known to "smuggle" 70,000 rubber tree seeds. He sent the seeds to the Royal Botanic Gardens (Kew, England). Moreover, seeds were distributed in British colonies, including Singapore, Malaysia, and others.  After the successful cultivation of natural rubber seeds, rapid expansion took place in the early 20th Century. Successful cultivation helped sell quality rubber at a competitive natural rubber sheet price. And now? Southeast Asia is known to produce almost 80% of the world's natural rubber .   Understanding the Contribution of Natural Rubber to Southeast Asia's Economy Boost in Sustainable Practices:  The emerging sustainability trends in the world make people choose natural rubber. In addition, th...
Read more

Why Every Athlete Prefers Neoprene Rubber for Sportswear: Key Benefits Explained

Image
  From wet suits to knee pads- Neoprene rubber is ideal for sportswear!  Wondering why neoprene rubber is ideal for sportswear? Know why: Neoprene rubber has extensive applications in industries and other settings. Neoprene rubber sheet has applications like bearing pads, load matting, insulating strips, and others. Manufacturers use industrial neoprene rubber sheet to make expansion joints and seals.  Key benefits of using neoprene rubber for sportswear:  1. Enhanced flexibility:  Athletes are involved with random and continuous movement. When it comes to sportswear, they need it to be flexible and elastic. Neoprene rubber has high flexibility. Neoprene sheet suppliers supply neoprene to make sportswear as they provide high mobility to athletes. This enhances their performance in sports.  2. Impact resistance:  Athletes choose sports gear of neoprene rubber due to its high impact resistance. Knee pads, elbow pads, and other sports gear should have hi...
Read more